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Police and SafeWork NSW examine cause of fire that gutted surfboard factory in Brookvale

A father and son have escaped a devastating fire that tore through a premium surfboard business on the northern beaches. Investigators are now investigating what sparked the inferno.

Fire destroys northern beaches surfboard factory

A urgent investigation into a devastating blaze which tore through a high-profile surfboard business on the northern beaches has been launched.

State workplace investigators and police are examining the cause of the blaze which destroyed Rhino Laminating in Brookvale. The surf company makes premium customised surfboards as well as a glassing, polishing and sanding service to board manufacturers and shapers.

Despite the efforts of more than 40 firefighters, the warehouse, workshop and its retail outlet were gutted.

Fire and Rescue NSW confirmed two people, a father and teenage son, were working at the premises in Orchard Rd when the fire broke out about 5.20pm.

They were able to get out of the brick building.

Firefighters tackle a blaze at the Rhino Laminating custom surfboard factory in Orchard Rd, Brookvale on Sunday. Picture: Ch9 News
Firefighters tackle a blaze at the Rhino Laminating custom surfboard factory in Orchard Rd, Brookvale on Sunday. Picture: Ch9 News

A boy, 15, suffered a minor burn to a hand and was treated by Ambulance NSW paramedics.

On Monday morning, an investigator from SafeWork NSW was seen talking with the business owner, Juan Twycross.

The owner of Rhino Laminating, Juan Twycross (right) with an investigator from SafeWork NSW outside the gutted surfboard factory that was destroyed by fire on Sunday. Picture: Manly Daily
The owner of Rhino Laminating, Juan Twycross (right) with an investigator from SafeWork NSW outside the gutted surfboard factory that was destroyed by fire on Sunday. Picture: Manly Daily

Northern Beaches Police will also be preparing a report on the cause of the fire for the NSW Coroner. The Coroner is required to investigate a fire, or explosion, which caused damage to property, but did not cause deaths and to establish the cause and origin of the fire.

Dozens of boards, some selling for more than $2000, were destroyed along with a number of wetsuits.

The intense fire, caused by highly flammable materials on the premises, caused its roof to collapse.

Smoke billows over Brookvale from a blaze at the Rhino Laminating custom surfboard factory in Orchard Rd, Sunday, November 23, 2025. Picture: Ally Garrad
Smoke billows over Brookvale from a blaze at the Rhino Laminating custom surfboard factory in Orchard Rd, Sunday, November 23, 2025. Picture: Ally Garrad
The remains of the popular business on Monday morning. Picture: Manly Daily
The remains of the popular business on Monday morning. Picture: Manly Daily
The retail section of the business was destroyed. Picture: Rhino Laminating
The retail section of the business was destroyed. Picture: Rhino Laminating
Firefighters were able to prevent the blaze from spreading to a neighbouring paint supply business (left). Picture: Supplied
Firefighters were able to prevent the blaze from spreading to a neighbouring paint supply business (left). Picture: Supplied

Firefighters were able to stop the fire spreading to a neighbouring paint supply business.

On its website, Rhino Laminating stated that “we specialise in building premium custom surfboards. Order your dream board and customise it how you had always imagined.”

“We offer a wide variety of services and take care of all the processes involved in surfboard manufacturing in our factory in Brookvale.”

It also did surfboard repairs.

Mr Twycross has been asked to comment.

Original URL: https://www.dailytelegraph.com.au/newslocal/manly-daily/police-and-safework-nsw-examine-cause-of-fire-that-gutted-surfboard-factory-in-brookvale/news-story/91281dcaf52f83582b5c43ea9300c594